OK No Jokes this time...LOL
Hello to All,
A New Method to replace the Old Brush Systems...and mount our contacts in Roller Bearings...
Bearings chosen for this design, must heave Metal Seals, NOT Plastic!
All we need to do is build a simple mounting bracket with pressure springs like shown on Picture below:
[IMG][/IMG]
And press fit a copper ring at outer diameter, this will be our replaceable contact part, just like a brush.
What I recommend is to search first for a copper tubing of specific diameter, then locate a bearing that will fit by pressing it tight. Now, the Thicker this ring, the longer its life span.
The advantages are given by better rotating mechanisms that will eliminate the drag and friction caused by previous method. As avoiding fast deterioration or accumulation of carbon deposits at commutator elements and gaps.
[IMG][/IMG]
Many more improvements could be done here...as oil sponges rubbing opposite side of bearing, a conductive grease of course, inside housings...
This system if well built could handle very high speeds, much faster than linear pressure carbon brushes.
The Outer Ring (Consumable) could also be made out of Carbon Fiber, but processed with a very high temperature/hard solid epoxy resin.
[IMG][/IMG]
This System will also provide a smooth and precise adjustment of timing while Machine is rotating, even at very fast speeds.
I will be rendering a video further on, about this simple but enhancing tech.
Regards to all
Ufopolitics
Hello to All,
A New Method to replace the Old Brush Systems...and mount our contacts in Roller Bearings...
Bearings chosen for this design, must heave Metal Seals, NOT Plastic!
All we need to do is build a simple mounting bracket with pressure springs like shown on Picture below:
[IMG][/IMG]
And press fit a copper ring at outer diameter, this will be our replaceable contact part, just like a brush.
What I recommend is to search first for a copper tubing of specific diameter, then locate a bearing that will fit by pressing it tight. Now, the Thicker this ring, the longer its life span.
The advantages are given by better rotating mechanisms that will eliminate the drag and friction caused by previous method. As avoiding fast deterioration or accumulation of carbon deposits at commutator elements and gaps.
[IMG][/IMG]
Many more improvements could be done here...as oil sponges rubbing opposite side of bearing, a conductive grease of course, inside housings...
This system if well built could handle very high speeds, much faster than linear pressure carbon brushes.
The Outer Ring (Consumable) could also be made out of Carbon Fiber, but processed with a very high temperature/hard solid epoxy resin.
[IMG][/IMG]
This System will also provide a smooth and precise adjustment of timing while Machine is rotating, even at very fast speeds.
I will be rendering a video further on, about this simple but enhancing tech.
Regards to all
Ufopolitics
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