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  • Hi Turion.
    I had some time to think about it so let me elaborate. Before my timing alteration the motor was not self starter. Second and important point is that as I had it on the scope I could clearly see spikes when motor switches off and when it engages again. The negative was higher amperage drow and lack of tork. Naw as the timing is altered the motor runs stronger cooler and is practically self starter. Additionally my brushes stay clean ( I had som burn marks before). The off time is reduced naturally better tork. Now as I am satisfied having all this settled I ask myself ithis; is the sudden switch off that I am after even if my tork is reduced. As it is presently running smooth and cool perhaps I am defiting my objective. So before we all jump to conclusion I would like to have batteries in place and see results. Real reason for modifications is creation of this charging spikes and residual tork free work no matter how large or minimal is there for taking. I would be happy if the modification of timing does not hinder effects we are after.
    As for your question the modification of timing is minuscule, something about one centimetre. I drilled new holes and the space in between where old screws where and bruishes plate is. You. have enough place to drill it and only difference is that lug nut is on outside. When you look at the brushes plate inside drill to the left of the present trhreded hole in the empty space to the brushes holder. Rotating brushes plate alone is to complicated because plate is riveted and grooves in plate is snug around holes, brushes space is also limited. Hope it helps.
    David.


    Originally posted by Turion View Post
    Desa,
    Do you have any idea how far you rotated the end cap? It would be possible to remove the brush plate and rotate it the same amount, then reattach it so that the bolt holes will still line up.

    I'm rewinding a motor to replicate what you have done. Way cool!

    Dave
    Last edited by desa; 10-05-2016, 02:05 AM.

    Comment


    • Thoughts.

      When you have done your tests and have determined that everything is working the way you want, a possible solution that does not require as much modification of the motor case is to change the tabs on the commutator to which the wires are connected. You could move all the connections one or two or even three segments to the right or left, and that would change the timing as well. That is what I would try. My question would be whether to move it to the right or the left. If we can get it close with this method, it might be possible to fine tune it just by rotating the end cap, which you can do if you file off the piece that fits in the notch.

      Dave
      “Advances are made by answering questions. Discoveries are made by questioning answers.”
      —Bernhard Haisch, Astrophysicist

      Comment


      • Hi Turion.
        Yes you are absolutly correct in your assumption. You could arrive at exact position as I did. I said could, not neceserly that you would. Mu last approach was to grinde the notch. I actually used same line of thinking and in doing exactly as you propose found that tuning was to much forward or not where I could get sweet spot. That is where my thinking drifted to old times when I tuned breaker points on my Pontiac. This slight touch of the distributor and you lock it in and it purs like a cat. I revinded motor many time to get it going. I put two 50f spools of wire on scale winded one, pounded it gently to fit. I reduced second spool by the length of leftover. For the last wind I inserted carton ring on bearing to have it free to turn, I dremeled plate casting marks to get most of the space. It worked perfectly but tuning it finally as it runs, rotating plate while at the same time looking at amp meter, volt meter and scope is what did it for me. When we mess with windings doing it by hand ewery motor is unic. I could say it has his specific signature or the spot where it is the happiest to do what it is suppose to do. I am looking forward to see how it turns out for you. Thank you for taking interest.
        David.

        Originally posted by Turion View Post
        When you have done your tests and have determined that everything is working the way you want, a possible solution that does not require as much modification of the motor case is to change the tabs on the commutator to which the wires are connected. You could move all the connections one or two or even three segments to the right or left, and that would change the timing as well. That is what I would try. My question would be whether to move it to the right or the left. If we can get it close with this method, it might be possible to fine tune it just by rotating the end cap, which you can do if you file off the piece that fits in the notch.

        Dave
        Last edited by desa; 10-06-2016, 03:37 AM.

        Comment


        • Hi guys!
          Just for sharing...
          Im out in the wood for the weekend ( completly of grid) it is a real pleasure to use 2 small 7ah 12v batt for charging 3 big deep cycle as the 3rd position of the 3bgs.

          I am really greatfull to Dave to share it openly !
          This systčme rock!!!

          Comment


          • Here is little update on the motor.. As the brushes settle on the commutator amps drow is also settling down. At present it runs happily at 12.22 W. 300 mili amps less than my best run before. Only missing component is my batteries and that is coming soon. Thank you all for sharing. Wistiti that is fantastic, happy for you.
            David. image.jpg
            Last edited by desa; 10-12-2016, 03:19 PM.

            Comment


            • Matt motor modification

              Hey guys,

              I haven't been able to post for a while. I still can't access attachments here.

              I have followed desa's experiments, and wound a few different configurations. The best so far, is the 40' on each side, like he suggested. It is interesting. I changed it a bit.

              I started the commutator attachment on the next segment to the right (as you see it when you are holding in your hand with the commutator facing you). Then I removed the lugs that prevent the side plates from turning. So with the bolts in place there is a few degrees of adjustment available.

              In one direction, the motor runs best with the plates turned all the way counterclockwise until they hit the magnet. At 1.3A it runs 2945rpm.
              If you reverse the wires and run it in the other direction, it runs 3116rpm at 1.7A, 3233rpm at 2A, 3433rpm at 2.5A, 3613rpm at 3A, and 3894rpm at 3.4A (end of adjustment other way).

              Still have a lot of different windings that can be done, but this is a pretty impressive motor that Matt has come up with.

              Take care,

              Bob

              Comment


              • I have a driver idea, and Carroll (Cifta) has already built it once for another motor. I believe and he correct me if I am wrong ran at 40 milliamp, and with the driver ran at about 10 milliamp.
                So I think in light of Desa's motor with tuning and what I have been studying we can see a motor with the same power output as we are seeing now for around a 300 - 500 milliamp draw.
                This would fit really well with Dave's original idea of motor and lenz free gen (Which I have already have).
                The idea being the motor running between the potentials using a very small input and pass through of current by collecting that current and reusing at the motor, then turning a generator that produces a descent current. The current from the gen then passed into batt 3. The combination of 2 would be additive so we can then use an isolated sepic converter to pass current back to the top batteries. All controlled by a simple IC to regulate everything.
                The hope would be to pull a constant load of say 50 - 100 with out the discharge or rotation of the batteries.

                Warning may require solid state components!!

                Won't happen quick though but I may start posting simple schematics outline the idea and allow for testing.

                Matt

                Comment


                • Hi Matt.
                  Please post if possible anything you have regarding Carroll motor modifications. I hope it is not privilege info only, I would definitely be interested. Anything running at such minuscule consumption is out to the moon if you get my drift. I would gladly settle for 500 ma and some nice motor power. I have toyed with motors for ages and this setup is best of the best I ever got my hands on.
                  I know you got lot more up your sleeves so please fill generous.
                  David.

                  Originally posted by Matthew Jones View Post
                  I have a driver idea, and Carroll (Cifta) has already built it once for another motor. I believe and he correct me if I am wrong ran at 40 milliamp, and with the driver ran at about 10 milliamp.
                  So I think in light of Desa's motor with tuning and what I have been studying we can see a motor with the same power output as we are seeing now for around a 300 - 500 milliamp draw.
                  This would fit really well with Dave's original idea of motor and lenz free gen (Which I have already have).
                  The idea being the motor running between the potentials using a very small input and pass through of current by collecting that current and reusing at the motor, then turning a generator that produces a descent current. The current from the gen then passed into batt 3. The combination of 2 would be additive so we can then use an isolated sepic converter to pass current back to the top batteries. All controlled by a simple IC to regulate everything.
                  The hope would be to pull a constant load of say 50 - 100 with out the discharge or rotation of the batteries.

                  Warning may require solid state components!!

                  Won't happen quick though but I may start posting simple schematics outline the idea and allow for testing.

                  Matt
                  Last edited by desa; 10-14-2016, 02:06 AM.

                  Comment


                  • Hi Bob.
                    You got it,, happy for you. I am sure you can get it down to 1 amp. Only difference I can see is that you need longer wire winds.
                    Two things I can suggest. When making litz wire make sure to get it as tight as possible. My break sometime so I start from beginning. Pull on it as the drill runs clockwise. When winding motor pay attention to the side of the bearing. Brushes side have ample space. First wind load as much as space permit, it is going to be snug. Second wind same, start closest to bearing. Last outside wind is most difficult because it crowds bearing so insert carton spacer on baring to curve wire around it. Take 2x4 and gently pound wire to flatten it. Before getting carton ring out epoxi just small section around bearing and as it hardens remove carton and mold it to make space so when you put the plate it is free to turn. After first run disassemble again and polish commutators as much as possible. Surprise toothpaste is a miracle worker. Messy mind you but washable. Tuning counterclockwise is way to go. Close to magnets is about right.
                    Hope it helps, we are in this all together so fill free to share.
                    David.

                    Originally posted by bobfrench@fastmail.fm View Post
                    Hey guys,

                    I haven't been able to post for a while. I still can't access attachments here.

                    I have followed desa's experiments, and wound a few different configurations. The best so far, is the 40' on each side, like he suggested. It is interesting. I changed it a bit.

                    I started the commutator attachment on the next segment to the right (as you see it when you are holding in your hand with the commutator facing you). Then I removed the lugs that prevent the side plates from turning. So with the bolts in place there is a few degrees of adjustment available.

                    In one direction, the motor runs best with the plates turned all the way counterclockwise until they hit the magnet. At 1.3A it runs 2945rpm.
                    If you reverse the wires and run it in the other direction, it runs 3116rpm at 1.7A, 3233rpm at 2A, 3433rpm at 2.5A, 3613rpm at 3A, and 3894rpm at 3.4A (end of adjustment other way).

                    Still have a lot of different windings that can be done, but this is a pretty impressive motor that Matt has come up with.

                    Take care,

                    Bob

                    Comment


                    • Info

                      I wound a rotor with six strands of #30 that are each 80' long. I was able to get 60 turns per section on the rotor. Haven't tested it yet. Hope to get to that today or tomorrow. There are 3 different widths to the MY1016 rotor. Mine is the smallest of the three. I can measure the width if anyone is interested. (1 1/8 inches) I have all three widths in my "collection"
                      It was pulling .74 amps, but I can't find my meter to measure rpm.

                      Dave
                      Last edited by Turion; 10-14-2016, 09:25 PM.
                      “Advances are made by answering questions. Discoveries are made by questioning answers.”
                      —Bernhard Haisch, Astrophysicist

                      Comment


                      • desa, et all,

                        I took the 4 bolts out and drilled through the screw holes with a drill slightly smaller than the thread ID. Then from the back, I drilled out the small hole down to the threads with a drill slightly larger than the bolt threads. Then I screwed new bolts from the inside out the back so that I could attach bars across the back that allow all-thread to span from front to back to hold the motor together. (see pic) If not tightened, it allows a very wide range of adjustment.

                        My motor with 40' of 30AWG on each side runs great between 3014 rpm at 1.25A to 5095 rpm at 5A. I didn't push it beyond that.

                        I also needed to get the coils away from the bearing on the other motor after winding it. I found that using 24AWG magnet wire to tie it back, worked great. (see pic)

                        These are great little motors.

                        Enjoy,

                        Bob
                        Attached Files

                        Comment


                        • I wanted to say that I am thinking of winding another motor with 60' of 30AWG on each side. I need to order wire and have been waiting to see the results of Dave's 80' each side motor. If anyone has a suggestion, I'd appreciate it.

                          Bob

                          Comment


                          • Lol

                            I found my tach! It's in that picture you took of your motor.
                            “Advances are made by answering questions. Discoveries are made by questioning answers.”
                            —Bernhard Haisch, Astrophysicist

                            Comment


                            • Bob end all..
                              Your motor looks great. How are your fingers. Winding is not funn. You say 60 on each side,, perhaps single wind because lidz 40 on each side is about max this motor can take. If I can suggest, epofy your wire all around because as your speed it up centrifugal forces are destructive. I also wonder if you balanced rotor. This fact alone is detrimental in getting rpm to the maximum. Getting it wher you are I think now is the time to get on with second stage of testing with batteries. My are coming by Monday. I would need as much help as you so I hope smarter and wiser bud in to help as along.
                              @ Dave.. Nice to see your sense of humour is intact.
                              Happy experimenting to all.
                              David.


                              Originally posted by bobfrench@fastmail.fm View Post
                              desa, et all,

                              I took the 4 bolts out and drilled through the screw holes with a drill slightly smaller than the thread ID. Then from the back, I drilled out the small hole down to the threads with a drill slightly larger than the bolt threads. Then I screwed new bolts from the inside out the back so that I could attach bars across the back that allow all-thread to span from front to back to hold the motor together. (see pic) If not tightened, it allows a very wide range of adjustment.

                              My motor with 40' of 30AWG on each side runs great between 3014 rpm at 1.25A to 5095 rpm at 5A. I didn't push it beyond that.

                              I also needed to get the coils away from the bearing on the other motor after winding it. I found that using 24AWG magnet wire to tie it back, worked great. (see pic)

                              These are great little motors.

                              Enjoy,

                              Bob

                              Comment


                              • My pics didn't post, so here they are.

                                Bob
                                Attached Files

                                Comment

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