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  • Video footage of my multifilar winding machine.

    https://www.youtube.com/watch?v=eZ_RZf7_Z8g

    ---------------------------------------------------------




    Published on Jun 18, 2017
    Here is my progress on building a winding machine for making coils with many strands. I could have started out with just 2 strands and this would be called a bifilar wound coil. This is 2 strands of wind wound around the same spool at the same time in the same direction. After a 2 strand coil is finished you can connect the ends together ways. One way is to put the ends together on each end and this would be considered a parallel connected bifilar coil. The other way to connect a double strand coil up is to take the end of one strand and hook it to the beginning of the adjacent winding.

    The connections determine the self capacitance and resistance in ohms of the coil.

    In my winding video you see 4 strands and these four will be wound onto the same spool in the same direction at the same length. They will all be connected in succession or what is called "SERIES CONNECTED" where the end of each strand in brought around to the beginning of the next wire til all 4 make up one continuous wire.

    This is called a "MULTIFILAR" wound coil. The winding is done this way instead of a single strand to alter the impedance, resistance, capacitance, capacitive reactance and inductive reactance.

    Multifilar coils were promoted by N. Tesla, as well as bifilar.

    Coils can be wound so that each layer gets a cap to match tune the next winding that gets a cap and so on. Each coil layer can be also separated with clothe. The spacing changes the capacitance of the coil. I am talking about SELF CAPACITANCE.

    Coils wound with many strands can use copper magnet wire that has either a silver coating or tinning before the enamel is applied.

    Coated wire or tinned wire carries special currents and uses what is called the "SKIN EFFECT" to capture other types of energy.

    Nano coated magnet wire has taken the place of expensive silver coatings. 2G HTS wire
    http://www.superpower-inc.com/content/2g-hts-wire


    Also core material other than the regular iron laminates can improve coil collection efficiencies thereby making it possible to reduce the size per unit output.

    A coil winder is needed to do these kinds of experiments.
    Last edited by BroMikey; 06-19-2017, 07:33 PM.

    Comment


    • Originally posted by BroMikey View Post
      [SIZE="3"]






      A coil winder is needed to do these kinds of experiments.
      Tonight and last week I set up some winding sets to see how to
      proceed and learned alot about tensioners.

      http://www.ebay.com/itm/CMS-Magnetics-24-Gauge-ESSEX-Enameled-
      Copper-Magnet-Wire-8694-Feet-11-lb-Spool-/230937706522?epid=1400268001&hash=item35c4f5c01a:g :fXoAAOSwl8NVaJr8







      Tonight I use 800-900 feet to test with and threw it all away as
      some strands broke because my sloppy tension or to tight. I used old
      wire to test with. Some spools had 3 strands each on 2 of them and
      other spools had single strands. Single strand worked the best
      however I miss my litz machine so have decided to incorporate it
      so on 12 strands I can have less random spreading out of individual
      strands.

      Maybe 1 twist every 5 feet.
      Last edited by BroMikey; 07-01-2017, 07:28 AM.

      Comment


      • Did a few tests at 500-1000rpm with my rotor and this coil with
        a bolt and socket stuck thru the center of the transformer.

        The bolt and socket were pulled in flush with the coil during tests.

        Held the coil free hand within an 1/8" kinda dangerous but it got me
        to see that I am in the right direction. The answer to my original
        question was "How much increase does a static coil present before
        it is loaded?" The right answer is "MORE AND WAY MORE" just as I
        thought.

        More answers coming. It is my observation that a properly designed
        coil that has enough length for the freq and rpm will not effect the
        prime mover much. It will present a slight drag especially when coil
        sets or coil packs are used. On the other hand you can see just how
        much drag the wrong resistance can have for a single coil.













        ================================================== ===
        Last edited by BroMikey; 07-01-2017, 07:43 AM.

        Comment


        • Thx for the coaching Turion Man

          I absolutely look forward to your direction. I have lived enough to
          know that following is so much easier than leading. Eventually after
          following instructions people become leaders in the subject matter.

          Me? I am happy to be getting the answers to my questions. It is like that
          good feeling you get when you see a dogs leg going 90 miles an hour to
          scratch that itch. That is so good.

          Yes I am hearing you on core ans speed as I furiously ponder all day the
          reactions I just got thru experimentation. I love this stuff. I heard you
          and understand now about the regular motors being pulsed.

          I have several treadmill motors I won't cannibalize with flywheel that I
          can give it a shot with. I have the circuits to go with them but those
          circuits operate in a narrow range I fear may not be so satisfactory
          for turning the RPM down.

          Maybe an ESC controller? I am green on the way pulse controllers respond
          to DC drive motors with brushes. Or do I even need brushes. These are
          unending possibilities. Now-a-days we have both brush-less and brushed
          DC pulsed motors of all shapes, sizes and winding configurations.

          I am tempted to look at the way my 10hp golf-cart motor looks inside.

          I did not originally intend using single ended core and spool to run tests
          holding it by hand (couldn't wait the itch was to great), now i will run a few
          more closed circuit tests coming back with more accurate numbers then
          take the same wire off and put it onto the "C" core that gives me a twin
          set of AC toggling poles.

          Still submersed in the mix of thought.
          Last edited by BroMikey; 07-02-2017, 04:20 AM.

          Comment


          • Originally posted by Turion
            The best way I know to set up an off the shelf
            DC motor as a pulse motor is to put a timing wheel .......... All you want
            to do is break the 12 volt supply to the motor to cause a "pulse."
            Treadmill motor supplies work in pulses, scooter motor controllers
            work with pulses so why go to the trouble of making your own?

            What am I missing?

            Comment


            • Fyi

              Not sure if it matters for your purposes but under seller notes for that PWM it states, “NOTE: This can not be used to the brushless motor”
              Aln

              Comment


              • I would go with something like this... https://www.canakit.com/50a-dc-pwm-m...ontroller.html

                It also has frequency control along with duty cycle.

                What I did was use side cutters to cut one end of the fly back diode on the module and soldered in a switch to still use or discontinue the use of this fly back diode at the flick of the switch. I also had a battery connected across the DC Brushed motor like one does with the Bedini SG coil, along with a diode to isolate this secondary charging battery and absorb the motor spikes during pulses.

                Charge rates vary over motor rpm, duty cycle and pulse width. Maximum motor rpm does not guarantee or give the best charging by any means, by playing with rpm, frequency, duty cycle and load one is able to find the best charging of the secondary battery bank. When you load the DC motor, when set up as described in this post it will function like the 3BGS, or on some similar level and you do not have to use a boost converter.

                Dave Wing
                Last edited by jettis; 07-10-2017, 09:56 PM.

                Comment


                • Originally posted by alman View Post
                  Not sure if it matters for your purposes but under seller notes for that PWM it states, “NOTE: This can not be used to the brushless motor”
                  Aln
                  Thank you ALN, I will check it out

                  Comment


                  • Originally posted by jettis View Post
                    I would go with something like this... https://www.canakit.com/50a-dc-pwm-m...ontroller.html

                    It also has frequency control along with duty cycle.

                    What I did was use side cutters to cut one end of the fly back diode on the module and soldered in a switch to still use or discontinue the use of this fly back diode at the flick of the switch. I also had a battery connected across the DC Brushed motor like one does with the Bedini SG coil, along with a diode to isolate this secondary charging battery and absorb the motor spikes during pulses.

                    Charge rates vary over motor rpm, duty cycle and pulse width. Maximum motor rpm does not guarantee or give the best charging by any means, by playing with rpm, frequency, duty cycle and load one is able to find the best charging of the secondary battery bank. When you load the DC motor, when set up as described in this post it will function like the 3BGS, or on some similar level and you do not have to use a boost converter.

                    Dave Wing
                    Hey Jet
                    Thanks for the repeat, I remember now, that was something we
                    talked about years ago. I forgot that one and so now that I am going
                    to actual set this thing up to play, I will be reminded of your entry.

                    You guys are so awesome to have around to help a beginner like me
                    stay on course. There are so few interested in getting a practical
                    setup and in disbelief that they won't put any weight into your words
                    or the examples shown.

                    To bad for them. It will be our secret. School boys beware.

                    I am going to have to agree with the use of the greater number of
                    adjustments as being the best for finding the right tuning. This always
                    puzzled me with so many easy and cheap circuits out here, why was
                    one so much more than the other?



                    Last edited by BroMikey; 07-12-2017, 02:53 AM.

                    Comment


                    • I got enough wire to fill my "C" to have 24 strands. .012 or
                      29awg also working on spools setting up to run it all ASAP.

                      I use 1/2" CPVC cheap stuff from the hardware PE sides. I will
                      show you my design that is great with everyday materials on
                      hand. Hope to show you all tonight how I make my spools so
                      some of you who are all thumbs can get on board.

                      Self Running machines in progress.


                      Comment


                      • Originally posted by jettis View Post

                        It also has frequency control along with duty cycle.

                        What I did was use side cutters to cut one end of the fly back diode
                        on the module and soldered in a switch to still use or discontinue the
                        use of this fly back diode at the flick of the switch.

                        I also had a battery connected across the DC Brushed motor like one
                        does with the Bedini SG coil, along with a diode to isolate this secondary charging battery and absorb the motor spikes during pulses.
                        For those of you who are new to this 3 battery system running a
                        dc brushed motor off split positive terminals what WING is talking
                        about here is what John Bedini did (SOMETIMES) with some of his
                        more simplified SSG's.

                        What was that?

                        To run a motor in pulsed mode charging a battery of the motor
                        run battery while collecting back the reverse spike (Nothing wasted)
                        back to the run battery each time the pulse power is turned off.

                        That is how easy this is. Run everything splitting the positive so one
                        battery charges another which requires the charging battery to be
                        rotated back to the run pack every so many minutes (30-120 minutes)

                        This keeps the batteries chemical process more active than discharging
                        until dead. Splitting the positive and pumping energy around in a circle
                        is reusing energy over and over instead of dead ending all power into
                        one device.

                        Comment


                        • Originally posted by Turion
                          Just to throw some more info out there. If you will go to a four battery system, where battery three, after it is charged, moves to a fourth position.......

                          If you are running a pulse motor between the positives, there is a setup you might want to consider. There are a NUMBER of quality pulse charging circuits out there that produce quality charging while costing VERY LITTLE. If one of those is run between the positives and in parallel with the load (motor), it costs you NOTHING and you can use it to top off the battery in the 4th position while battery 3 is charging. You want a circuit that uses a coil with multiple strands, where one strand is pulsed and the output of second strand is sent to battery 4. Then the battery in the 4th position will be completely FULL when you rotate it back to position ONE.
                          There you go again giving me brain Freeze Let me think

                          I need time to think about what that circuit would look like and how
                          it may differ from other circuits. Quality? I think I get it.

                          Just add the QUALITY "Pulse charging circuit"? across the mod motor
                          and the spike or extra available energy if drawn off carefully or not
                          to greedy like will offer extra power without effecting the the dipole?

                          I tell you my brain is starting to percolate, I am going to have to say that
                          the reason is because I believe it makes sense based on all of the other
                          evidence many have presented.

                          I have witnessed with my own eyes what the Matt Mod motor does to
                          both front end and backside batteries, it's the craziest thing a techy has
                          probably ever seen. The run battery don't draw down normal just stays
                          up high and the charge battery runs wild.

                          So yeah, I can see it working but this quality circuit?

                          Here is the way I make spools, talk to me, I am not going anywhere.


                          24 more home brewed spools on the rise.


                          Comment


                          • Originally posted by Turion
                            I use a cap with either a neon or a zener,
                            so that the cap fills up to the point where the neon or zener will
                            complete the circuit and dump the cap.


                            I had to move everything out of one end of my garage to work on it

                            You are doing it again, blowing my cool, thought I had a handle on
                            this stuff, oh well gives me something to think about. Before when you
                            said that I needed a boost converter or was it pulse circuit? Anyway
                            the quality circuit as you put it with a multi-stranded coil?

                            I was thinking you meant to modify the converter by taking loose 1
                            strand on the boosters multi-strand coil and send that to the 4th
                            battery?

                            Yeah that is what I thought.

                            Oh and about the heat? Stay the hell out of it I need you in one piece
                            and that goes for everyone else. I work outside, in the shade by a 3 foot
                            fan with water sprayers or misters running. My platform has AC units
                            for repair and the average temp is 79-82 degrees while the index
                            shows 105 F.

                            Take care of yourselves, winter is coming and in 4-8 weeks the snow
                            will begin to fly in parts of the country. Don't hold your breath.

                            Comment


                            • Originally posted by Turion
                              You want a circuit that uses a coil with
                              multiple strands, where one strand is pulsed and the output of second
                              strand is sent to battery 4. Then the battery in the 4th position will be completely FULL when you rotate it back to position ONE.
                              This is what stuck in my mind last night, forgive me for being so
                              slow at following your statements, it is not intentional. I have always
                              had to work harder than the next guy to comprehend.

                              No shame, just the cold truth.

                              So this so called QUALITY circuit with a stranded of multi-strand coil
                              as part of it's circuit systems ( I see Toroids are used) might have
                              say 4 strands and I could split it up where 2 strands go to battery
                              four and 2 strands operate normally. And that loose set of strands or
                              even a single strand is connected to a cap and zener that dumps
                              after it builds to the right voltage. That is great, I like it.

                              I may be slow but not hopeless.



                              PS: This heat has me going to bed 3 hours late and getting up 1 hour early.

                              Comment

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