Originally posted by Mark
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I'll let you modify yours first, you can be my guinea pig . So don't mess it up, lol.
- the brush casings are mounted using bent lugs, which stick out too much on the bottom to allow you to simply glue the board down - I cut a channel in the main board (slightly wider than the brush casing, to allow tweaking) using a Dremel tool
- the spring pins match up perfectly with the mounting pins, preventing me from just drilling relief holes - I cut the pins off on their own island and will mount them separately in a more convenient place
- The 2nd brush casings, because of the extra layer of board, were too close for comfort to the commutator crimps. Easy solution - pull the brush casings back (out) a bit, the springs will still push the brushes into the commutator.
- I finally epoxied the brush casing islands a moment ago and have to wait for the glue to cure. Will wait until tomorrow to deal with the pins.
After cutting:
http://img831.imageshack.us/img831/6237/img0101d.jpg
http://img40.imageshack.us/img40/4186/img0103uq.jpg
Glue drying:
http://img267.imageshack.us/img267/9357/img0105lj.jpg
pt
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