Originally posted by erikbuch
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Yes The wheel is made from 1 sheet MDF 6mm @440mm x 1220mm for the sides, the spokes in side are 20mm thick mdf and 77mm wide 2mm wider than the ferrite magnets around the circumference I fitted a strip 90 mm wide 3.5mm MDF to contain the magnets
75 x 50 x 20mm Block (Ferrite)
25 x 6 x 3.5mm Block (Rare Earth)
There is a 3.5mm piece of MDF screwed to hold the magnets in place so they do not drop down as the wheel turns slowly.
I made a center boss 300mm diam by 77mm thick which I bored a 24.6mm hole through the center to press a 25mm iron shaft through so as to be a tight fit. The bearings are NKS RHAEL205 they have a camlock to attach the bearing to the shaft and special bearing housing RH52MS so as to attach the bearing to the 18mm MDF frame. The bearings I soaked them in thinners and blew the grease out with air through a very tiny hole say .75mm diam and then re-lubed them with TRIflow I found that the dust shields were actually loading the bearings and I had to remove them. I found also that if the bearings are not alligned correct in the housing they also load the bearings.
There are no nails or screws in the wheel itself everything is glued together the only screws are what holds the magnets and the bearings to the frame.
The weight of the wheel I do not know except that it is heavy and I can JUST lift it on my own.
Kindest regards Kogs
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