Originally posted by fuel_defender
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Sounds like you basically have a Smack's booster.
The tap water & the plates & the baking soda are all problem items. Use distilled water, KOH instead of baking soda and get some real 316L stainless for your plates. All the wall plates I have seen are 302 grade-too many impurities. Discount Metal Whse. has it reasonably.(502-643-8326)
KOH is sold as a drain opener, sometimes labeled "instant hair clog remover". You can get it at Wal-mart, Lowe's or Home Depot.You can also use Red Devil Lye if that is easier to get. Add either one to the water slowly (1/2 tsp. at a time) and watch your volts & amp draw. Should be 8-10 amps when cold and increase to about 20 when warmed up. Don't forget to condition the plates first.
You didn't mention power supply, but if you are running raw battery power you need to get a PWM from Red Meanie. Go to his "sales info." posting.
Meantime the 3 things above should help.
Al.
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