Great work Greg
At first I made the gears out of aluminum, I tested the setup at up to 4000 RPM on a drill and it worked just fine. The only thing was that there was a lot of noise because of the small backlash of the gear coupling. That is why I decided to make the gears out of polycarbonate. Polycarbonate is very good material to work with, it is much denser and more flexible than acrylic and it doesn't shatter under extreme load. The timing mechanism wont be a big load, so I can use polycarbonate with no worries. Also, it made the setup work much quieter
Now I need to attach this thing on the generator shaft and make a timing wheel out of aluminum with a small gap on it. This is because I intend to use optical switch for the timing. The optoswitch will also be easily adjustable by sliding it around the timing wheel using a deepening in the base plate.
Thanks,
Jetijs
At first I made the gears out of aluminum, I tested the setup at up to 4000 RPM on a drill and it worked just fine. The only thing was that there was a lot of noise because of the small backlash of the gear coupling. That is why I decided to make the gears out of polycarbonate. Polycarbonate is very good material to work with, it is much denser and more flexible than acrylic and it doesn't shatter under extreme load. The timing mechanism wont be a big load, so I can use polycarbonate with no worries. Also, it made the setup work much quieter
Now I need to attach this thing on the generator shaft and make a timing wheel out of aluminum with a small gap on it. This is because I intend to use optical switch for the timing. The optoswitch will also be easily adjustable by sliding it around the timing wheel using a deepening in the base plate.
Thanks,
Jetijs
Comment