Announcement

Collapse
No announcement yet.

Separator cell from HHO-research.com.au build by thedude

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • Separator cell from HHO-research.com.au build by thedude

    Hello everybody! (Note: Now new and improved Separator Cell design more efficient, durable and gas stable - click to jump to newer images and video)

    As i operate my life according to a principle of maximizing my time and energy spent toward the pursuit of new energy solutions, I do very often flounder and stumble. My direction becomes skewed and varied on many tangents and so often my projects do not produce any measure of functionality. Well not this time.

    I have to give great credit to Reg and Peter at HHO Fuel Cells & Accessories for their great separator cell design. It works. Currently they are reluctant to do international sales and are based out of Australia. Their website is a wealth of info and you might be able to work something out. I can make no promises as far as if they can help out on international orders.

    My video of my Hydrogen - Oxygen Separator Cell build from HHO-research.com.au


    And a few pictures

    The finished Cell. Note the heavy connections. I would not recommend using air hose quick connectors as i have in this image. You can see impure elements in the steel that are oxidizing and causing rust on the ends. I will be swapping out for plastic 3/8" threaded fittings in the near future. They caused some yellow staining on the outlet tubes.


    My rig. I've got a 2 bubbler (hydrogen in blue on the right and oxygen in 4" PVC on the left) and a main electrolyte holding tank (middle). The 2 power components on the left are a new lab 0-20volt, 0-20amp DC power supply i purchased from Ebay. and on top of it is the 0-30amp PWM which i purchased from HHO Fuel Cells & Accessories (works great and runs nice and cool). In the video i mention that the display is out of tune with actual amperage. Reg from hho-research.com.au advised that there is a tun-able adjustment Pot inside that i will regulate. In the video i am running at 10amps and 16volts at the power supply, standing voltage on the cell was about 12volts. I can push it up to about 16amps @ 20volts with the current amount of KOH - potassium hydroxide (I'm guessing i can do better). Edit - HA! LOL. HYDOGEN??? Crap I knew something didn't look right there. :P Oh well... too late now. I better go burn in a correction.


    The tank system allows for the oxygen to bubble out through 4" PVC tank and loop back out and into the main tank (to collect overflow electrolyte). I'm still trying to sort out the physics involved, but being only 1 part Oxygen moving congruently to the 2 parts of hydrogen seems to draw an equal part of H2O along inline with the oxygen flow.


    The flame. Quite small at this wattage but bigger than it appears for the most part. Nearly invisible to the eye, hydrogen shows up much better when using a catalyst to make its presence known. The camera, in this photo, actually picks it up better than my eye can. Being exclusively hydrogen offers a lot of benefits for both safety and usefulness. The applications for ambient heating, efficient usage in a combustion motor without having to adjust for advanced timing issues, or adjusting map sensors. The oxygen can literally undo the gains produced in burning straight HHO in a combustion motor. I'm going to be making another video on the different uses of the hydrogen gas flame.


    Here is one of the Active (+) stainless plates. These are laser precision cut by hho-research.com.au . Unless you hire them to build your cell, you will need to either sand blast or use 60 grit wet/dry sand paper (as i did) to score and increase the surface exposure of the stainless sheet.


    Here is a shot of one of the press-cut gaskets from hho-research. Note there is a small channel at the top leading to one side or the other, allowing you to direct the gases to one or the other side.


    Then a laser cut membrane goes in between yet another gasket and then the next stainless sheet. Shims are used to keep the membranes from falling into the adjacent gasket channels on each side appropriately.


    Knowing that neg produces hydrogen and pos produces oxygen, you can build your cell to separate the gas so one channel at the top will receive only hydrogen and the other will receive only oxygen. The end plates come as a un-drilled, un-tapped sheet of acrylic (i think). I think they don't recomment poly-carbonate as they will bust. I'll double check this. I do know that this build is not possible without a drill press and a tap set, unless you have hho-research build your cell for you at an additional cost.


    The next step will be incorporating my new 6600 watt electric generator with a GEET reactor and vapour generator. I'm going to add the produced hydrogen to the fuel mixture and attempt to close the loop on the system by driving the electronics with the electric generator. We'll see how that goes. I'm well on my way and i'm going to see it through win or lose. The worst i can end up with is a really efficient electric generator. Maybe combine a small input to the system from a solar panel and i can put it over the top, so to speak. I already have 300watts of 6"x6" triple bus bar solar cells and will be assembling that panel soon too.

    The costs are starting to mount up, but it sure is rewarding.

    Thanks for watching and reading. I'll be back.

    L&L
    TheDude
    Last edited by thedude; 06-09-2011, 04:37 AM.
    EnergeticTube.com - Where technology goes Live!
    ETaffairs.com - Your Portal Here on Earth

  • #2
    Hey dude, that is really a nice solution (and compact) for the hho risks.
    Time ago I had a similar idea but I never solved the problem about the membrane material, I got convinced that it was not so simple as I believed but, I was wrong.
    Thanks for sharing!

    Comment


    • #3
      One Dude, one completed setup, priceless

      Way to go Dude!
      that's a nice setup, best of luck
      it's never easy but all the effort brings it's own reward


      5 stars
      Tecknomancer
      Zeropointfuel.com

      Comment


      • #4
        Originally posted by charly2 View Post
        Hey dude, that is really a nice solution (and compact) for the hho risks.
        Time ago I had a similar idea but I never solved the problem about the membrane material, I got convinced that it was not so simple as I believed but, I was wrong.
        Thanks for sharing!
        Thank you Charly2. Yes its elegantly simple. Its really hard to know until works, because i had some problems with a one way check valve that was blocking water flow into the cell and causing intermittent pauses in production. Was pulling the cell apart and doubting the functionality of the gasket gaps and membranes. Was suspecting that it wasn't working as one side would stop and then the other for lengths of time. Once i had a nice full cell of water and electrolyte the gas flowed properly and consistently at a 1:2 , O:H relationship, and the membranes where working perfectly.

        Originally posted by tecknomancer View Post
        Way to go Dude!
        that's a nice setup, best of luck
        it's never easy but all the effort brings it's own reward


        5 stars
        Right on tecknomancer! Thanks for your props! HHO-research.com.au - Reg and Peter really deserve the credit for their design. I guess i deserve credit for rolling the dice and winning on this one. :P I had one of those moments today where i really was seeing what i knew was going to be possible one day. A hydrogen torch on demand in my lab. I've thrown away a lot of money trying to build one from scratch by myself. The precision and the research that is put into this design is worth every penny, in my opinion. I'm actually hoping to add on to, or build a second cell to help distribute heat and increase total volume of gas. Need to fire up that generator! Thanks again.
        EnergeticTube.com - Where technology goes Live!
        ETaffairs.com - Your Portal Here on Earth

        Comment


        • #5
          Membrane

          Hi thedude very nice build What material is that membrane?
          Thanks.

          Comment


          • #6
            Checking on the membrane

            Originally posted by Guruji View Post
            Hi thedude very nice build What material is that membrane?
            Thanks.
            Hi Guruji.

            Good question on the membranes Guruji. They are made of 100% silkscreen nylon. They specifically mention that they are nearly impossible to cut accurately. I haven`t seen a spec on the thickness but will have a look or ask Reg or Peter. That is why they use a CNC laser cutting machine as in this video.

            While your over at Youtube make sure and check out their newer more industrial sized separator cell in this video All i can say is WOW! Nice work HHO-research!

            These guys are doing some real developments and want the public to see and learn their base line model. I`m really impressed with these guys.
            EnergeticTube.com - Where technology goes Live!
            ETaffairs.com - Your Portal Here on Earth

            Comment


            • #7
              checking with them

              Can`t seem to find thickness on the membranes, but i will ask and post here later. For now I took a couple shots.


              Through the window.


              Check out the water that is recombining at the bottom of these pots. Works great until the pot warms and the recombined water evaporates as quick as it is made. This water should be newly restructured. I think there is some benefits to using it somehow. Anyone hear of such a line of thought beforeÉ

              EnergeticTube.com - Where technology goes Live!
              ETaffairs.com - Your Portal Here on Earth

              Comment


              • #8
                correction on Industrial sized separator video

                I made the assumption that large separator cell was hho-research video. Owner of that cell gives credit of the cell design to Reg and Peter though.

                It looks like hes burning off the oxygen in that video. But that can't be right. thought he was burning off the oxygen (+) side off that long torch.
                Last edited by thedude; 05-16-2011, 03:28 AM.
                EnergeticTube.com - Where technology goes Live!
                ETaffairs.com - Your Portal Here on Earth

                Comment


                • #9
                  I didn't know what I was missing!

                  For those of you who don't know me, before I started marketing The Gadgetman Groove, I started ClubHHO.com (now under the controls of my ex!)

                  I am so thrilled to see this! I've been so wrapped up in what I was doing, I haven't been following the developments in hydrogen technologies. I knew someone would come up with a way to do it that would withstand scientific scrutiny, and it seems the BEST stuff comes from Down Under.

                  Thanks for posting these shots and the blow-by-blow! Would love to see more!

                  Ron

                  Comment


                  • #10
                    try a Holepunch

                    Originally posted by thedude View Post
                    Hi Guruji.

                    Good question on the membranes Guruji. They are made of 100% silkscreen nylon. They specifically mention that they are nearly impossible to cut accurately. I haven`t seen a spec on the thickness but will have a look or ask Reg or Peter. That is why they use a CNC laser cutting machine as in this video.

                    While your over at Youtube make sure and check out their newer more industrial sized separator cell in this video All i can say is WOW! Nice work HHO-research!

                    These guys are doing some real developments and want the public to see and learn their base line model. I`m really impressed with these guys.
                    are talking about the holes if so..try a holepunch, I made one I can punch stainless steel with it, if you want to know how I will post it's simple
                    Tecknomancer
                    Zeropointfuel.com

                    Comment


                    • #11
                      Originally posted by tecknomancer View Post
                      are talking about the holes if so..try a holepunch, I made one I can punch stainless steel with it, if you want to know how I will post it's simple
                      The material for the membrane must not be electric conductor, if you make it that way at the end you have 1 neutral plate more that produce hh in one side and "o" in the other so you get a regular dry hho cell.
                      It must allow the current flow from plate to plate and not convert itself in another plate. That is the basic idea.

                      Comment


                      • #12
                        Originally posted by charly2 View Post
                        The material for the membrane must not be electric conductor, if you make it that way at the end you have 1 neutral plate more that produce hh in one side and "o" in the other so you get a regular dry hho cell.
                        It must allow the current flow from plate to plate and not convert itself in another plate. That is the basic idea.
                        I was talking about a way to cut a perfect hole in any material including stainless steel not a type of material to use
                        Tecknomancer
                        Zeropointfuel.com

                        Comment


                        • #13
                          Originally posted by tecknomancer View Post
                          are talking about the holes if so..try a holepunch, I made one I can punch stainless steel with it, if you want to know how I will post it's simple
                          I'm guessing you would use a double sided iron template that you could clamp down on the stainless, or nylon silk sreen membrane, or rubber gasket, that would have the hole alignment for you to use a hand punch to pound through the material with a hammer? :P

                          If that was indeed the method you used on the stainless Tech, was there much flaring of the steel at the hole? Would be pretty easy to tap flat any way i would bet. I would love to be able to manufacture my own cells. The cost of the equipment to do so has given me pause. Good suggestion Teckno, i never thought of using that technique on stainless.

                          The nylon membranes are quite strong and slippery, I know that hho-research.com.au use a clamped template to punch the gaskets and they are the ones claiming the membranes to be difficult to cut. I'm certain theres a way to do it with out a laser CNC. The material has very strong tensile strength. Given its slipperiness and small thickness, its possible that the nylon could get pushed through the hole unless your punch is extremely tight. I'll ask Reg or Peter at hho-research and see if they tried a punch.

                          I'm going to compile a short list of questions for them so i'm not contantly contacting them repeatedly, and report back.

                          Originally posted by GadgetmanPrime View Post
                          For those of you who don't know me, before I started marketing The Gadgetman Groove, I started ClubHHO.com (now under the controls of my ex!)

                          I am so thrilled to see this! I've been so wrapped up in what I was doing, I haven't been following the developments in hydrogen technologies. I knew someone would come up with a way to do it that would withstand scientific scrutiny, and it seems the BEST stuff comes from Down Under.

                          Thanks for posting these shots and the blow-by-blow! Would love to see more!

                          Ron
                          Your welcome Ron. Thanks for your excitement.

                          Ya its great Ron! I've been striving for this ability for some time now too. Its really got me thinking around the clock on the different possibilities. I have a couple tesla turbines that i might hook up as steam driven electric generators at some point. Only one of them is really big enough to do anything productive. For now my main goal is the serving the hydrogen to the 6600watt electric generator with a GEET reactor. I'm guessing the whole thing should be together by the end of the month. I'm mainly just picking up small parts and welding another adapter for my muffler now. I think another cell will go on the list before the generator will be running on hydrogen by itself. Who knows though. A real GEET reactor really reduces the fuel consumption by a whole other measure. But that is another story for later.

                          EnergeticTube.com - Where technology goes Live!
                          ETaffairs.com - Your Portal Here on Earth

                          Comment


                          • #14
                            Originally posted by thedude View Post
                            I'm guessing you would use a double sided iron template that you could clamp down on the stainless, or nylon silk sreen membrane, or rubber gasket, that would have the hole alignment for you to use a hand punch to pound through the material with a hammer? :P

                            If that was indeed the method you used on the stainless Tech, was there much flaring of the steel at the hole? Would be pretty easy to tap flat any way i would bet. I would love to be able to manufacture my own cells. The cost of the equipment to do so has given me pause. Good suggestion Teckno, i never thought of using that technique on stainless.

                            The nylon membranes are quite strong and slippery, I know that hho-research.com.au use a clamped template to punch the gaskets and they are the ones claiming the membranes to be difficult to cut. I'm certain theres a way to do it with out a laser CNC. The material has very strong tensile strength. Given its slipperiness and small thickness, its possible that the nylon could get pushed through the hole unless your punch is extremely tight. I'll ask Reg or Peter at hho-research and see if they tried a punch.

                            I'm going to compile a short list of questions for them so i'm not contantly contacting them repeatedly, and report back.



                            Your welcome Ron. Thanks for your excitement.

                            Ya its great Ron! I've been striving for this ability for some time now too. Its really got me thinking around the clock on the different possibilities. I have a couple tesla turbines that i might hook up as steam driven electric generators at some point. Only one of them is really big enough to do anything productive. For now my main goal is the serving the hydrogen to the 6600watt electric generator with a GEET reactor. I'm guessing the whole thing should be together by the end of the month. I'm mainly just picking up small parts and welding another adapter for my muffler now. I think another cell will go on the list before the generator will be running on hydrogen by itself. Who knows though. A real GEET reactor really reduces the fuel consumption by a whole other measure. But that is another story for later.

                            yep that's the way to do it with bolts holding the iron plates in aliment and a small piece of same material that your cutting under the back, behind the bolts acting as a spacer to perfectly clamp the material works every time with a big honking hammer. I took my iron plates and had them cut with a water jet and that left a nice sharp edge on the hole so when I,m cutting stainless the hole is perfect every time no need to flatten it, trying to drill anything that thin is just asking for trouble
                            Tecknomancer
                            Zeropointfuel.com

                            Comment


                            • #15
                              There is another guy doing a similar cell. Search YouTube for it. He was also sharing info with the Australian guys. He shows building metal templates for creating as many cells as you want. Maybe someone else here has his info they can post. Will continue to look for his info and post when found.

                              TheDude,

                              Thanks for posing your info,

                              IndianaBoys

                              Comment

                              Working...
                              X